LED Bulbs and Tubes Aging Line

Aging and Life Test System for LED Products, LED Bulbs Aging Test Machine, Aging Test Line

Main Features
1. The LED bulbs and tubes aging line is especially designed for the aging test of LED bulbs and 220V or 110 V LED lights. Main testing environments include high voltage, medium voltage, normal voltage, low voltage, high temperature, impact, etc. by conducting tests under these conditions, this aging test line provides a good demonstration of the quality of LED products.
2. Enough testing time is assured by the LED bulbs and tubes aging line.
3. This aging and life test system for LED products is designed with 5 stations×16 E27 lamp holders and 4 pairs of T8 fluorescent lamp holders.

Major Parts
1. Constant Temperature Zone: The zone adopts electrical heating technique and is installed with 3 1kW stainless steel heating tubes every meter. The automatic temperature control range: room temperature+ 60 ℃.
2. Impact Test Circuit: It implements a high quality voltage regulator, with a power of 10kW and a regulating range of 0-250V. 6 impact test zones are designed and the test time of each zone can be set on the touch screen.
3. Normal Voltage Test Circuit: The regulator offers a power of 10 kW and a regulating range of 0-250V. (Working length: 7 meters)
4. Low Voltage Test Circuit: The regulator offers a power of 10 kW and a regulating range of 0-250V. (Working length: 7 meters)
5. High Voltage Test Circuit: The used regulator is designed with a power of 10 kW and a regulating range of 0-300V. (Working length: 7meters)
6. Lamp Holders: E27 Edison screw sockets are applied.
7. Clamps: T8 LED tubes clamps have a regulating range of 300, 600, 900 and 1200 mm.

Structure
1. The machine frame is made using 40 ×40 ×1.5 mm steel. The protective boards on both ends make use of 1.5 mm cold rolled plate. The main body applies 130 × 23× 2 mm aluminum alloy.
2. Double-pitch chains are used in the transfer system, with 30×30 mm dual-layer angle iron as support.
3. An ideal combination of 3mm thick tawney polymethyl methacrylate and 40×40 mm aluminum plates effectively damp the strong lights of LED products and provide a strong guarantee for eyes protection.
4. Produced from 2.0mm thick cold rolled plates, the chain board is designed with dimensions of 148×1390×57mm. This aging and life test system for LED products is designed with 5 stations×16 E27 lamp holders, 4 pairs of T8 fluorescent lamp holders and conductive casters. Plus, the chain board is coated with black spraying plastics.
5. The entire aging line is designed with 2 rails, 5mm epoxy insulation boards and 3mm thick copper plates.
6. A protective screening is installed below the LED bulbs aging test machine to avoid products dropping. The screening is superior quality stainless steel and fixed by universal angle iron.

Dynamic and Drive System
1. The dynamic system consists of 1.5 kW three-phase motor, 1: 200 reduction gear and 2HP frequency changer. Because of the steppless speed control, the speed can be regulated between 0-2 m/min while the aging time can be changed between 0-4 hours.
2. T17 double-pitch chains, φ50 main shaft and tension device are used in the drive system.

Electric Control System
1. Made using 1.5mm thick cold rolled plates, the power distribution cabinet provides dimensions of 730×1250×1800mm. Using steel square tubes, the cabinet is two-layer designed. The top layer is for instruments and control components while the bottom layer is for voltage regulator.
2. Control components include ampere meter, digital-display voltmeter and indicator light. The light gives a clear display of input voltage and three-phase current. The application of Mitsubishi PLC and 7-inch touch screen makes the operation easy and convenient.
3. Emergency switch and three-color warning light are applied.

Models Available
(1) LED Bulbs and tubes aging line, 10 meters
(2) LED Bulbs and tubes aging line, 12 meters
(3) LED Bulbs and tubes aging line, 15 meters
(4) LED Bulbs and tubes aging line, 20 meters
(5) LED Bulbs and tubes aging line, 25 meters

Other Notes
1. The aging line is required to be anti-rust and produce no powder.
2. Noise level: Lower than 65 dB
3. The galvanized stands can be adjusted in horizontal and vertical directions.
4. The adjustable height of work table is 750±20mm.

Technical Parameters
No. Items Main configurations Specifications Unit Quantity in 10-meter aging line Quantity in 12-meter aging line Quantity in 15-meter aging line Quantity in 20-meter aging line Quantity in 25-meter aging line
1 Dynamic system Motor 2HP, YongKun, 1:200 Set 1 1 1 1 1
2 2 Frequency changer 2HP, ENC Set 1 1 1 1 1
3 Drive and driven shafts φ50*1580mm Piece 2 2 2 2 2
4 Drive and driven chain wheels Double-pitch, 17-tooth, pitch of teeth: 38.1 mm Piece 4 4 4 4 4
5 Transmission drive chain wheel 1 inch, 17 teeth Piece 1 1 1 1 1
6 Transmission driven chain wheel 1 inch, 24 teeth Piece 1 1 1 1 1
7 Tension device T208 bearing Pairs 2 2 2 2 2
8 Main structure Bracket 40*40*1.5 mm steel square tube Piece 8 10 13 17 23
9 Guide rails 130*23*2 aluminum alloy Meter 30 34 46 72 96
10 Both ends 40*40*1.5 mm steel square tubes, 1.5 mm cold-rolled plates Pairs 2 2 2 2 2
11 Double-pitch chain C212A Meter 32 40 52 76 96
12 Chain guide 30*30 mm angle iron Meter 32 40 52 76 96
13 Conductor rail 3mm×30 stainless steel Meter 31 39 50 76 96
14 Conductor rail support 30*30 mm angle iron Meter 30 40 52 76 96
15 Insulated bakelite 86*5mm Meter 30 40 52 76 96
16 Chain board 1390*148*57 mm Piece 116 142 180 245 310
17 Conductive caster A-03B, Changrong Piece 232 284 360 490 620
18 Five-station lamp holder E27 Piece 1856 2272 2880 3920 4960
19 fluorescent lamp holder T8 Piece 928 1136 1440 1960 2480
20 Moveable support of fluorescent lamp holder Piece 116 142 180 245 310
21 Bottom shade plate 1.2 cold-rolled plate + magnet + holder Piece 14 18 24 36 46
22 Window of shade plate T3 tawny polymethyle methacrylate Piece 14 18 24 36 46
23 Top shade plate 40*40 mm aluminum material + T3 tawny polymethyle methacrylate Meter 10 14 30 32 42
24 Protective screening 3*3*0.8mm, stainless steel Meter 9 10 13 18 23
25 Control system Voltage regulator 5KW 0-300V, 0-250V, Tianzheng Piece 1, 5 1, 5 1, 5 1, 5 1, 5
27 Air switch DZ47-60 C10, CHNT Piece 116 142 180 245 245
28 AC contactor LC1D95M7C 100A, CHNT Piece 1 1 1 1 1
29 AC contactor LC1E3210 40A, CHNT Piece 6 6 6 6 6
30 Residual-current circuit breaker 100A 2P, CHNT Piece 6 6 6 6 6
31 Residual-current circuit breaker 100A, 4P, three-phase, five-wire, CHNT Piece 1 1 1 1 1
32 Current transformer 120A/5, CHNT Piece 3 3 3 3 3
33 Power supply S-50-24V, Yangming Piece 1 1 1 1 1
34 Power line Red, black 10mm2 Red, black 10mm2 Meter 100 100 120 120 200
35 Power line of lamp holder 150MM*0.5MM2 150mm*0.5mm Piece 8480 10000 12000 14000 20000
36 High-temperature wire 4mm2 Piece 35 35 40 50 50
37 Ampere meter 100A Piece 3 3 3 3 3
38 Heating tube 1000W, stainless steel Piece 9 9 9 12 12
39 Voltage meter Standard Piece 1 1 1 1 1
40 Digital-display voltage meter 500V, DH3 Piece 6 6 6 6 6
41 Touch screen 7-inch display Piece 1 1 1 1 1
42 PLC Mitsubishi Piece 1 1 1 1 1
43 Three-color light Siemens LED light Piece 1 1 1 1 1
44 Emergency switch φ22, Schneider Piece 2 2 2 2 2
45 Power distribution cabinet 730×1250×1800mm Piece 1 1 1 1 1
46 Others Mechanical accessories Screw, end seal, screw bolt, etc. Batch 1 1 1 1 1
47 Electrical accessories High temperature tube, connector, etc. Batch 1 1 1 1 1
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